Modernización de los equipos de control del sistema cortador y vaciador de sacos (PLC, HMI y Módulos de E/S)

Abstract

CONDITION FOR PUBLICATION OF PROJECT. This project aims to modernize the control equipment of the Bag Cutting and Emptying System (SCVS), currently inoperative due to the obsolescence of its PLC, HMI, and input/output modules. The general objective is to update these components to improve operational efficiency, system reliability, and integration with Industry 4.0 technologies. The hypothesis establishes that the implementation of new control equipment, along with a redesigned system using simulation tools, will restore the SCVS's functionality and facilitate future expansion. The project is justified by the need to reduce downtime, improve maintenance, and enable remote monitoring capabilities. During project development, a detailed analysis of the current system was carried out to identify its technical deficiencies. New equipment was selected, including a Siemens S7-1200 PLC, an HMI compatible with TIA Portal V17, and scalable I/O modules. Simulation tools such as Factory I/O were used to validate control logic. Installation followed industrial standards for wiring, communication, and safety. The results demonstrated a significant improvement in SCVS operability, with fewer failures, faster response times, and more flexible architecture. Integration with modern protocols enabled real-time monitoring and better system supervision. It is concluded that the modernization of the system ensures reliable operation, enhances operational efficiency, and prepares the SCVS for integration into intelligent industrial environments. Keywords: Automation, PLC, Industry 4.0, Simulation, Modernization