Rediseño de una línea de producción de helados considerando requisitos de buenas prácticas de manufactura

Abstract

This work focused on redesigning an ice cream production line in accordance with the current national Good Manufacturing Practices (GMP) regulations. The research is based on improving the organization of the production process and reducing risks that may affect the product’s safety and the plant’s competitive capacity. For the development, checklists, direct observations, non-conformity classification criteria, as well as an action plan, activity relationship table, and the proposed plant layout were used, along with economic and financial evaluation tools. The results showed that, with the implementation of the plant redesign, GMP compliance could reach up to 90.12%. Likewise, the addition of new equipment, storage racks, and a fully equipped quality control laboratory can help improve processes and the plant’s operational efficiency. Finally, the cost analysis revealed that with an investment of USD 62,318.92, a Net Present Value (NPV) of USD 16,653.10 and an Internal Rate of Return (IRR) of 20% were obtained. It is concluded that the proposal ensures the technical and economic sustainability of the process, guarantees regulatory compliance, and enhances the plant’s competitiveness. Keywords: Implementation, efficiency, non-conformities, redesign